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Services and Process Provided By OMNI Metal Finishing Inc.
| PROCESS |
CLASSIFICATION |
MILITARY SPECIFICATION |
| ANODIZE |
| Chromic Anodize |
Type I Class I |
MIL-A 8625 |
| Chromic Anodize |
Type I Class 2 (dyed) |
MIL-A 8625 |
| Sulfuric Anodize (ROHS compliant except with dichromate seal) |
Type II Class I |
MIL-A 8625 |
| Sulfuric Anodize (ROHS compliant except with dichromate seal) |
Type I Class 2 (dyed) |
MIL-A 8625 |
| Hard Anodize (ROHS compliant except with dichromate seal) |
Type III Class I ,0003/.0022 thk |
MIL-A 8625 |
| Hard Anodize (ROHS compliant except with dichromate seal) |
Type III Class 2 (dyed) |
MIL-A 8625 |
| Hard Anodize (ROHS compliant except with dichromate seal) |
Type III Repair Work .0030/.0070 thk |
MIL-A 8625 |
| Hard Anodize with Teflon Impregnation (ROHS complienat except with dichromate seal) |
Type I |
MIL-A-63576 |
| Hard Titanium (Testing not included) |
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AMS 2488 |
| Hard Titanium Anodizing Colors |
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AMS 2488 |
| Phosphoric Acid Anodize (Testing Not included) for bonding |
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ASTM D3933, BR-127 |
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| CONVERSION COATINGS ON ALUMINUM |
| Iridite and Alodone Clar or Gold |
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MIL-DTL-5541 TY I MIL-C-5541 Class IA Class 3 |
| Chem Film Hexavelent Chromium Free |
ROHS Compliant |
MIL-DTL-5541 TYII, Class IA & 3 |
| Black/Blue Chem Film |
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MIL-C-5541 |
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| MAGNESIUM DICHROMATE TREATMENT per MIL-M-3171 |
Type 1 (Dow #1), Type III (Dow #7), Type VIII (Dow #19) and Type VI (Dow #15) |
AMS-MIL-M-3171 |
| Conversion Coating on titanium Alloys per AMS 2486 |
AMS 2486 |
| Conversion Coating on Zinc Die Cast |
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| CADMIUM PLATE |
| Black Cadmium |
Type II |
AMS-2400, QQ-P-416, AMS QQ-P-416 |
| Cadmium Plate on Steel |
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AMS-2400, QQ-P-416, AMS QQ-P-416 |
| Cadmium Plate on Stainless |
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AMS-2400, QQ-P-416, AMS QQ-P-416 |
| Cadmium Plate on Aluminum |
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AMS-2400, QQ-P-416, AMS QQ-P-416 |
| Cadmium Plate |
Type III RC 36 + bake RC 36 and below to bake |
AMS-2400, QQ-P-416, AMS QQ-P-416 |
| Cadmium low Embrittlement with 24 hour bake |
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AMS-2400, QQ-P-416, AMS QQ-P-416 AMS-2401, MIL-STD-870 |
| Cadmium over Elec. nickel on Alum/Silicon Carbide Composite Materials |
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AMS-2400, QQ-P-416, AMS QQ-P-416 |
| Cadmium Plate on Titanium |
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AMS-2400, QQ-P-416, AMS QQ-P-416 |
| Cadmium Brush Plating |
MIL-STD-865 |
MIL-STD-865 |
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| ZINC PLATE |
| Black Zinc |
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ASTM-B633 |
| Zinc Plate on Steel Type I, II and III |
Type I ROHS Compliant |
ASTM-B633 |
| Zinc Plate on Stainless Type I, II and III |
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ASTM-B633 |
| Zinc Plate on Aluminuml Type I, II and III |
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ASTM-B633 |
| Zinc Plate l Type IV (no bake) |
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ASTM-B633 |
| Zinc Brush Plating |
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MIL-STD-865 |
| Zinc-Nickel Alloy Plating |
Type I, II, III |
AMS-2417G |
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| ELECTROLESS NICKEL |
| Electroless Nickel on Magnesium |
ROHS Compliant |
AMS 24904, ASTM B733 Type I, AMS-MIL-C-26074 |
| -Grade A .001-.0015 thk |
ROHS Compliant |
AMS 24904, ASTM B733 Type I, AMS-MIL-C-26074 |
| -Grade B .0005-.001 thk |
ROHS Compliant |
AMS 24904, ASTM B733 Type I, AMS-MIL-C-26074 |
| -Grade C .0015-.002 thk |
ROHS Compliant |
AMS 24904, ASTM B733 Type I, AMS-MIL-C-26074 |
| Electroless Nickel Class1 .0001-.0004 thk |
ROHS Compliant |
AMS 24904, ASTM B733 Type I, AMS-MIL-C-26074 |
| -Grade A .001-.0015 thk |
ROHS Compliant |
AMS 24904, ASTM B733 Type I, AMS-MIL-C-26074 |
| -Grade B .0005-.001 thk |
ROHS Compliant |
AMS 24904, ASTM B733 Type I, AMS-MIL-C-26074 |
| -Grade C .0015-.002 thk |
ROHS Compliant |
AMS 24904, ASTM B733 Type I, AMS-MIL-C-26074 |
| Electroless Nickel Class3/4 .0001-.0004 thk |
ROHS Compliant |
AMS 24904, ASTM B733 Type I, AMS-MIL-C-26074 |
| -Grade A .001-.0015 thk |
ROHS Compliant |
AMS 24904, ASTM B733 |
| -Grade B .0005-.001 thk |
ROHS Compliant |
AMS 24904, ASTM B733 |
| -Grade C .0015-.002 thk |
ROHS Compliant |
AMS 24904, ASTM B733 |
| Elec Nickel C1.4 on Alum/Silicon Carbide Comp Mat'l |
ROHS Compliant |
AMS 24904, ASTM B733 |
| Electroless Nickel Plate Class 2 with: |
ROHS Compliant |
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| - 1 hour bake at 650º F .003-0017 thk |
ROHS Compliant |
AMS 2404, AMS-MIL-C-26074 |
| -plus micro hardness test charge |
ROHS Compliant |
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| Electroless Nickel Slavage Repair Work .002-.004 thk |
ROHS Compliant |
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| Electroless Nickel on titanium Alloys |
ROHS Compliant |
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| Electroless Nickel Plating on magnesium Alloys |
ROHS Compliant |
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| Electroless Nickel on Tungsten Copper or Kovar |
ROHS Compliant |
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| Black Electroless Nickel Plate |
ROHS Compliant |
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| NICKEL |
| Nickel Cad Diffused |
AMS-2416 |
| Nickel Strike |
ASTM B254 |
| Nickel Plate Electrodeposited .0003-.0015 thk |
AMS-QQ-N-290, QQ-N-290 |
| Sulfamate Nickel-.0002-.0015 thk |
AMS-QQ-N-290, QQ-N-290 |
| -.0016 - .005 thk |
AMS-QQ-N-290, QQ-N-290 |
| -.0055 0 .010 thk |
AMS-QQ-N-290, QQ-N-290 |
| Nickel Plate Electrodeposited Black |
MIL-P-18317 |
| Nickel/Tin Plate on Tungsten Copper or Kovar |
AMS-QQ-N-290, QQ-N-290 |
| Electrodeposit Nickel on Titanium Alloys |
AMS-QQ-N-290, QQ-N-290 |
| Electrodeposit Nickel on Titanium Alloys |
AMS-QQ-N-290, QQ-N-290 |
| Stripping Nickel Coatings from Steel or Copper Base |
AMS-QQ-N-290, QQ-N-290 |
| Nickel Brush Plating |
MIL-STD-865 |
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| COPPER PLATE |
| Zoncate Immersion & Copper strike |
ROHS Compliant |
AMS 2418 Mil-C-14550 |
| Copper Plate up to -.001 thk |
ROHS Compliant |
AMS 2418 Mil-C-14550 |
| Copper Plate .0011 -.003 thk |
ROHS Compliant |
AMS 2418 Mil-C-14550 |
| Electrodeposit Copper on Titanium Alloys |
ROHS Compliant |
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| Electrodeposit Copper on Magnesium Alloys |
ROHS Compliant |
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| Copper Brush Plating |
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MIL-STD-865 |
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| TIN PLATE |
| Tin on Magnesium |
Type I ROHS Compliant |
MIL-T-10727 Type I ASTM B 545 |
| Tin Plate Electrodeposited Bright and Dull |
ROHS Compliant |
MIL-T-10727 Type I ASTM B 545 |
| Tin Plate (Fused) |
ROHS Compliant |
MIL-T-10727 Type I ASTM B 545 |
| Tin Lead |
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AMS-P-81728 |
| Brush Tin Plating Single Coat |
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MIL-STD-865 |
| Brush Tin each Additional Coat |
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MIL-STD-865 |
| Electrodeposit/Electroless Tin Plating on Titanium Alloys |
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MIL-STD-865 |
| Electrodeposit/Electroless Tin Plating on Magnesium Alloys |
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MIL-STD-865 |
| Electrodeposit/Electroless Tin Plating on Alum/Silicon Carbide Material |
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MIL-STD-865 |
| Electrodeposit/Electroless Tin Plating on Tungstyen Copper or Kovar |
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MIL-STD-865 |
| Nickel Tin Plate on Tungstyen Copper or Kovar |
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MIL-STD-865 |
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| PHOSPHATE |
| Light Zinc Phosphate |
ROHS Compliant |
TT-C-490 |
| Phosphate Manganese with Blast (Testing not included) |
Class I, II, III, IV ROHS Compliant |
MIL-DTL-16232 |
| Phosphate Zince with Blast (Testing not included) |
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MIL-DTL-16232 |
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| BLACK OXIDE |
| Black Oxide on Low and high Carbon Steels |
Class I ROHS Compliant |
MIL-DTL-13924 |
| Black Oxide on Stainless Steels (No Testing) |
Class IV ROHS Compliant |
MIL-DTL-13924 |
Black Oxide on Copper & Brasss Alloys (No Testing) MIL-F-495 |
ROHS Compliant |
MIL-F-495 |
| SOLID FILM LUBRICANTS |
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| Solid Film Lubricant (Spplication Only) |
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| Solid Film Lubricant on any Material including pretreatment coat per application spec |
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| Solid Film Lubricant per MIL-1-46010 on Steel Pretreatment & Testing Included |
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| PAINT |
| Primer ( See Note 1 below) |
MIL-F-18264 MISC SPECS |
| Paint (See Note 2 below) |
MIL-F-18264 MISC SPECS |
| Fuel Tank Coating (Includes paint & 24 hour humidity control bake cure) |
AMS-C 27725 |
Anodize Type 1 or Phosp/Anodize + BR127 (Testing not included) |
MIL-A-8625 ASTM D 3933 BR-127 |
| Stripping of Paints and Primers |
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| Sand and Refill |
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| Fill Engraving |
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| Fill and drain primer or paint |
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| PASSIVATION |
| Passivation without testing or descale |
ROHS Compliant |
AMS-2700 AMS-QQ-P-35 ASTM A 967 |
| Passivation and H.T. descale without testing |
ROHS Compliant |
AMS-2700 AMS-QQ-P-35 ASTM A 967 |
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| LABORATORY TESTS APPLICABLE TO MIL-SPEC |
| Salt Spray Testing 2 hours |
ASTM-B117 |
| Salt Spray Testing 24 hours |
ASTM-B117 |
| Salt Spray Testing 48 hours |
ASTM-B117 |
| Salt Spray Testing 144 hours per TT-C-490 Type 1 |
ASTM-B117 |
| High Humidity Testing 24 hours |
MIL-STD-753 |
| Each additional 24 hour period |
MIL-STD-753 |
| Note: After 15 pcs. price will be negotiated on unit basis. |
MIL-STD-753 |
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All of the above pricing for High Humdity Testing is pending part size |
MIL-STD-753 |
| Water Immersion Testing 24 hours |
MIL-STD-753 |
| Copper Sulfate Testing |
MIL-STD-753 |
| Coating Weight Testing |
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| PRETREATMENT OF MATERIALS/MISC. PROCESSES |
| Solvent Degrease and Aqueus Degreasing |
| Polishing and Buffing |
| Corrosion Preventative Compound |
| Abrasive Blasting (Glass Bead or Alum Oxide) |
| Embrittlement Relief Nickel/Cad plate - 1 to 5 hours (each additional hour is $7.00/hr) |
| 24 hour bake charge for test panels on TT-C-490 Type I |
| Oil |
| Line Graining |
| Caustic Etch or Alkaline Clean |
| Masking and Demasking per process |
| Pickle and Etch all Metals |
| Silk Screening plus cost of artwork/set-up |
| Marking or Indentification |
| Nitro Pickle Etch |
| Stenciling plus cost of Stencils |
| Bright Dip-Copper |
| Bright Dip-Aluminum |
| Assembly |
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| NON DESTRUCTIVE TESTING/INSPECTION SERVICES |
| Fluorescent Penetrant Inspection |
ASTM-E-1417 |
| Magnetic Particle Inspection |
ASTM-1444 |
| Magnetic Particle Inspection DPS. 4.704 - Plated Hardware (before and after plating) |
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| Rockwell Hardness Testing |
ASTM-E-18 |
| Conductivity Testing |
AMS-2658 |
| X-Ray Fluorescent thickness testing for all Coatings/Materials |
ASTM-B-568 |
| Solderability Testing |
QQ-S-571, J-STD-002 |
| Adhesion Testing |
ASTM-B-571 |
| Pressure Test + plus cost of Tooling |
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| Nitle Etch |
MIL-STD-867 |
| 100% Visual Inspection |
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| Full Q.C. Monitor per hour |
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| Source Inspection per visit |
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| Mechanical Inspection |
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| Micro hardness, Adhesion and thickness testing on Class 2 Elec/Nickel |
AMS-C-26074 |
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